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Economic Daily News / Written by Tan Hanzhu

Far East Precision Machinery Leads the Digital Upgrade of the Marine Parts Industry

Introduce a one-stop production line of collaborative automated robotic arms to create a competitive advantage in the market

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▲ Far East Precision Machinery adheres to the four core concepts of "quality, efficiency, innovation, and brand".

Far East Precision Machinery is an important leading manufacturer in Taiwan's marine engine parts industry. Its products use AL as the brand trademark and adhere to the four core concepts of "quality, efficiency, innovation, and brand". The main focus is on "marine diesel engine fuel injection systems" products: plunger & barrel (pump elements), delivery valve (equal pressure valve) and nozzle (spindle guide / atomizer) are the three major parts of the heart of the diesel engine. From raw materials, processing, heat treatment, coating engineering technology to quality control testing, R&D technology leaps forward and establishes a one-stop production line. In order to create a competitive advantage in the market, it not only configures high-efficiency CNC automatic production equipment, but also establishes an IT integration system for production, marketing, personnel, R&D, and finance, and successfully imports even parts into mobile phones using 3D virtual reality system, which greatly improves customer satisfaction. The correctness of the purchased product. In order to grasp the trend of Industry 4.0, a collaborative automated robot arm is introduced to assist processors in repetitive actions. Through technological innovation, it will lead Taiwan's marine parts industry towards digital upgrades, and will also bring Heyi District to another peak.

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▲ The world's first, exclusive research and development of "double coating" process, applied to the production of plunger.
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▲ Display of zoomable and rotatable 3D images on mobile phones.

[Innovate Business Models and Set Up Industry Models]

Far East Precision Machinery, founded in 2006, is led by General Manager Zhuang Qiuhao, who is the operator of the AL brand. He is young, talented, innovative, and has his own personal style, yet possesses outstanding management wisdom. After graduating from the Graduate Institute of Industrial Management at National Chiao Tung University, he worked at IBM Taiwan and was responsible for the manufacturing, education, and distribution industries in the southern region. After five years of in-depth industry experience, he has accumulated solid management skills and business development techniques. Speaking of the origins of the brand, Zhuang Qiuhao said that Far East Precision Machinery was originally a long-standing enterprise called Fu Yu Precision Machinery, which has a history of 47 years. In the past, it specialized in the sale of second-hand ship engines and parts and the production of small parts. He emphasized that the general traditional engine parts manufacturing industry is machine and labor-intensive, and mainly relies on contract manufacturing. It lacks the ability to actively create value for customers, resulting in being constantly in a buyer's market. Therefore, Zhuang Qiuhao decided to transform the company, concentrate resources on the production of fuel injection system components, and expect the company to bring added value to customers. Through sales, they can continuously feed back to their self-created brand and establish an international brand image. He firmly believes that only by creating value for the brand and returning to the seller's market can the company bring opportunities for sustainable development. Through a unique and innovative business model and manufacturing process, they have mastered the research and development of coating technology and opened a door to a new field. He hopes that by following business philosophy of Far East Precision Machinery, they can play a leading role in Taiwan's engine parts manufacturing industry and become a model in the ship parts industry.


After 15 years of operation, in order to master technological transformation and upgrading, use IT technology to create an information integration system, including the manufacturing process, combined with graphical management and electronic kanban applications, through the real-time management system of the production line, connected to the broadcasting platform of the factory, so that colleagues Mastering the manufacturing process and progress of the production line in all corners of the company can also allow the production line to accelerate urgent orders and deal with emergencies in real time, greatly improving production capacity and work rate, and giving full play to best flexible manufacturing strengths of Far East Precision Machinery. In addition, Far East Precision Machinery is one of the few manufacturers in the Southern District that uses Danish collaborative robotic arm operations to improve efficiency. Due to the insistence on quality, strict QC testing is carried out before the product is shipped, and a two-dimensional barcode is used to trace the product history by laser engraving. Through continuous self-requirement and strengthening of technical capabilities, it has obtained Lloyd's ISO 9001 international standard quality management certification and has become an important MIT diesel engine parts manufacturer in the world.

[Happy Enterprise Team Prosperity and Mutual Benefit]

Another highlight, the world's first, exclusive research and development of "double coating" process, is applied in the production of plunger, and features a special core coating technology, with a special hard coating on the inside and outside of the shell, which can extend the life of the plunger and explosion-proof and Anti-corrosion. And functional coating products of Far East Precision Machinery are the most complete couple parts manufacturer in the industry. In addition, the production line technicians are skilled in craftsmanship, and the straightness and roundness of the plungers produced are of high standards. The couple parts gap depends on the size of the workpiece. The minimum size can reach 4 ~ 6µm, so it has a place in the highly competitive market.


In 2009, Far East Precision Machinery established a strategic alliance with the Italian DISPA company, established the AL-DSP dual brand, and introduced the original Italian "oil nozzle". The products include: nozzle, needle & guide and atomizer. The varieties are diverse and complete, coupled with the continuous introduction of testing equipment by our factory, we have finally completed the complete supply in the three major parts. The three major components produced by Far East Precision Machinery are widely used in marine engines of Japanese, European, Korean and Chinese brands, with more than 4,200 models. In order to pursue the competitive advantages of differentiation and high threshold, we continue to develop and improve the product life cycle, and shorten the delivery time to meet customer needs. In the global downturn in recent years, Far East Precision Machinery has become the supply chain of an important global market with the three major components of diesel engines. Under the impact of the epidemic and the market downturn, both the growth of turnover and the maintenance of high gross profit margins are very exciting Amazing performance in the market.


In addition, Zhuang Qiuhan attaches great importance to talents and takes good care of employees. The company has high stability. Most of the employees are family members, including father and son, husband and wife, and brothers. enterprise. Facing the future, we will continue to cultivate the brand deeply, and share prosperity and mutual benefit with the team, successfully create sustainable growth, and show our advantages in the fiercely competitive accessories industry. International manufacturer of MIT marine engine components.

Vincent
▲ Zhuang Qiuhan, general manager of Far East Precision Machinery Co., Ltd.